A twin-pallet, horizontal machining centre is available in the UK for demonstration at Yuasa Warwick Machinery, sole UK agent for the Japanese manufacturer, Enshu
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A twin-pallet, horizontal machining centre, fully configured as a new standard package for high volume production of complex components within a 500 x 350 x 300 mm working envelope, is available in the UK for demonstration at Yuasa Warwick Machinery, sole UK agent for the Japanese manufacturer, Enshu. Designated JE30S, it is a high productivity machine with 1.5g acceleration in all axes, 60 m/min rapids, up to 15 m/min cutting feed rate and a BT30 13,000 rpm spindle motor (20,000 optional) which reaches full speed in just 0.38 sec from a standing start. The incorporation of an armless servo motor driven ATC and the option of broken tool detection inside the magazine contribute to the machine's reliable production capability.
Yuasa points out that for a capital investment of a little over œ110,000, a company can acquire the cell complete with full NC B-axis (as opposed to an indexing rotary table), 30-tool magazine, through-tool coolant, and a comprehensive swarf management system including bed wash, ceiling-mounted coolant nozzles and back wash coolant pumps.
There are no extras to pay for and the machine is ready to run 24/7 immediately following installation, as initial programs will usually have been written by Yuasa applications engineers as part of the sale.
The machine meets Enshu's 5,000 hours mean-time-between-failure reliability standard, as do all the manufacturer's latest models.
Measures have been taken to minimise operational power consumption, which is now 30 per cent lower than for previous machines.
The JE30S is also available in single-pallet version as well as in line-transfer format for production line applications.
The latter has dictated that all axis movements are on the column, supported on recirculating rolling element linear bearings.
Ballscrew expansion compensation is available as an option.
There is a choice of CNC system - either Yaskawa or Fanuc 21 iM.
Tuesday, July 18, 2006
Hig volume, four axis production cell launched
A new twin-pallet, horizontal machining centre from Enshu has 1.5 g acceleration in all axes, 60 m/min rapids, up to 15 m/min cutting feed rate and a BT30 13,000 rpm spindle motor
A twin-pallet, horizontal machining centre, fully configured as a new standard package for high volume production of complex components within a 500 x 350 x 300 mm working envelope, is available in the UK for demonstration at Yuasa Warwick Machinery, sole UK agent for the Japanese manufacturer, Enshu. Designated JE30S, it is a high productivity machine with 1.5 g acceleration in all axes, 60 m/min rapids, up to 15 m/min cutting feed rate and a BT30 13,000 rpm spindle motor (20,000 optional) which reaches full speed in just 0.38 sec from a standing start. The incorporation of an armless servo motor driven ATC and the option of broken tool detection inside the magazine contribute to the machine's reliable production capability.
Yuasa points out that for a capital investment of a little over œ110,000, a company can acquire the cell complete with full NC B-axis (as opposed to an indexing rotary table), 30-tool magazine, through-tool coolant, and a comprehensive swarf management system including bed wash, ceiling-mounted coolant nozzles and back wash coolant pumps.
There are no extras to pay for and the machine is ready to run 24/7 immediately following installation, as initial programs will usually have been written by Yuasa applications engineers as part of the sale.
The machine meets Enshu's 5,000 hours mean-time-between-failure reliability standard, as do all the manufacturer's latest models.
Measures have been taken to minimise operational power consumption, which is now 30 per cent lower than for previous machines.
The JE30S is also available in single-pallet version as well as in line-transfer format for production line applications.
The latter has dictated that all axis movements are on the column, supported on recirculating rolling element linear bearings.
Ballscrew expansion compensation is available as an option.
There is a choice of CNC system - either Yaskawa or Fanuc 21 iM.
A twin-pallet, horizontal machining centre, fully configured as a new standard package for high volume production of complex components within a 500 x 350 x 300 mm working envelope, is available in the UK for demonstration at Yuasa Warwick Machinery, sole UK agent for the Japanese manufacturer, Enshu. Designated JE30S, it is a high productivity machine with 1.5 g acceleration in all axes, 60 m/min rapids, up to 15 m/min cutting feed rate and a BT30 13,000 rpm spindle motor (20,000 optional) which reaches full speed in just 0.38 sec from a standing start. The incorporation of an armless servo motor driven ATC and the option of broken tool detection inside the magazine contribute to the machine's reliable production capability.
Yuasa points out that for a capital investment of a little over œ110,000, a company can acquire the cell complete with full NC B-axis (as opposed to an indexing rotary table), 30-tool magazine, through-tool coolant, and a comprehensive swarf management system including bed wash, ceiling-mounted coolant nozzles and back wash coolant pumps.
There are no extras to pay for and the machine is ready to run 24/7 immediately following installation, as initial programs will usually have been written by Yuasa applications engineers as part of the sale.
The machine meets Enshu's 5,000 hours mean-time-between-failure reliability standard, as do all the manufacturer's latest models.
Measures have been taken to minimise operational power consumption, which is now 30 per cent lower than for previous machines.
The JE30S is also available in single-pallet version as well as in line-transfer format for production line applications.
The latter has dictated that all axis movements are on the column, supported on recirculating rolling element linear bearings.
Ballscrew expansion compensation is available as an option.
There is a choice of CNC system - either Yaskawa or Fanuc 21 iM.
Advanced 2-axis turning machine range expanded
Since their introduction, a series of two axis turning machines have rapidly established a reputation for advanced technology and high performance combined with exceptional value.
At EMO 2003, four new Nexus machines were introduced bringing the complete Nexus range to 19 different models. The new machines are the Quick Turn Nexus 250MS, the Quick Turn Nexus 350M, a vertical centre Nexus 510C-HS and the Horizontal Centre Nexus designated the HCN 6000.
Also featured are two established models, the Quick Turn Nexus 100 and the Vertical Centre Nexus 410A.
New Nexus turning machines: following the successful launch of its Nexus turning machines, Mazak has expanded the range with the introduction of the Quick Turn Nexus 350M and the Quick Turn Nexus 250MS.
The new Quick Turn Nexus 350M has three axes and a milling function while the smaller Quick Turn Nexus 250MS will be demonstrated making use of its second spindle in addition to its rotary tools.
Rotary tools can be mounted on all positions of the 12 drum turret for highly efficient machining.
The quick change format of tool holder can be loaded or unloaded by a single turn of a wrench for minimised set-up times.
The machines also feature a small footprint combined with a large machining envelope.
Quick Turn Nexus 350 M: * Maximum machining diameter - 420mm.
* Maximum machining length - 603/1173mm.
* Bar work capacity - 102mm.
* Spindle - 30kW: 3,300 rev/min.
* chuck size - 12in.
Quick Turn Nexus 250 MS: * Maximum machining diameter - 350mm.
* Maximum machining length - 475/985mm.
* Bar work capacity - 77mm.
* Spindle - 26kW: 4,000 rev/min.
* Chuck size - 10in.
At EMO 2003, four new Nexus machines were introduced bringing the complete Nexus range to 19 different models. The new machines are the Quick Turn Nexus 250MS, the Quick Turn Nexus 350M, a vertical centre Nexus 510C-HS and the Horizontal Centre Nexus designated the HCN 6000.
Also featured are two established models, the Quick Turn Nexus 100 and the Vertical Centre Nexus 410A.
New Nexus turning machines: following the successful launch of its Nexus turning machines, Mazak has expanded the range with the introduction of the Quick Turn Nexus 350M and the Quick Turn Nexus 250MS.
The new Quick Turn Nexus 350M has three axes and a milling function while the smaller Quick Turn Nexus 250MS will be demonstrated making use of its second spindle in addition to its rotary tools.
Rotary tools can be mounted on all positions of the 12 drum turret for highly efficient machining.
The quick change format of tool holder can be loaded or unloaded by a single turn of a wrench for minimised set-up times.
The machines also feature a small footprint combined with a large machining envelope.
Quick Turn Nexus 350 M: * Maximum machining diameter - 420mm.
* Maximum machining length - 603/1173mm.
* Bar work capacity - 102mm.
* Spindle - 30kW: 3,300 rev/min.
* chuck size - 12in.
Quick Turn Nexus 250 MS: * Maximum machining diameter - 350mm.
* Maximum machining length - 475/985mm.
* Bar work capacity - 77mm.
* Spindle - 26kW: 4,000 rev/min.
* Chuck size - 10in.
Monday, July 17, 2006
Value engineering upgrades CNC lathe specification
Following a value engineering exercise carried out by lathe builder's design team, models offer infinitely variable spindle speeds using constant power AC inverter electronic spindle.
Following the resurgence in international demand for its manual centre lathe range and the resulting value engineering exercise carried out by Colchester Lathe design and production engineering team, the Colchester Sales operation is now able to offer the newly developed variable speed Master and Triumph VS centre lathes at GBP 11,950 and GBP 12,750 respectively. Providing outstanding value for money, both machines feature an AC inverter 7.5kW electronic spindle drive giving constant power, through three infinitely variable ranges. There is also a constant surface speed option which gives improved surface finish capability and shortened facing-off cycles.
Each machine uses a heavy duty construction with a wide bed and triangular webs to provide high torsional stiffness and stability.
Slideways are coated with 'Moglice' PTFE low friction linings for longer life and reduced 'stick-slip'.
The Master has a 350mm swing and 650mm between centres capacity with 17 to 3,250 revs/min speed range and No 4 taper tailstock.
Meanwhile, the larger Triumph has a 400mm swing with 1250mm between centres.
Its speed range is between 14 and 2,500 revs/min with a No 5 tailstock taper.
Following the resurgence in international demand for its manual centre lathe range and the resulting value engineering exercise carried out by Colchester Lathe design and production engineering team, the Colchester Sales operation is now able to offer the newly developed variable speed Master and Triumph VS centre lathes at GBP 11,950 and GBP 12,750 respectively. Providing outstanding value for money, both machines feature an AC inverter 7.5kW electronic spindle drive giving constant power, through three infinitely variable ranges. There is also a constant surface speed option which gives improved surface finish capability and shortened facing-off cycles.
Each machine uses a heavy duty construction with a wide bed and triangular webs to provide high torsional stiffness and stability.
Slideways are coated with 'Moglice' PTFE low friction linings for longer life and reduced 'stick-slip'.
The Master has a 350mm swing and 650mm between centres capacity with 17 to 3,250 revs/min speed range and No 4 taper tailstock.
Meanwhile, the larger Triumph has a 400mm swing with 1250mm between centres.
Its speed range is between 14 and 2,500 revs/min with a No 5 tailstock taper.
Universal cost-cutting lathes offer CNC choice
Range of universal CNC production lathes offer reduction in non-cutting times of up to 25%, higher productivity and a choice of three of the latest CNC systems - Siemens, Heidenhain or Fanuc.
The world premieres CTX 410 and CTX 510 in a new design round off the successful CTX 10 Series of universal lathes and set new standards in universal turning. Compared with competitive products they offer a bargain price worldwide for a technology of the future. With the world premieres CTX 410 und CTX 510 the CTX 10 Series now shines forth over the complete range of diameters with a superior standard in a new design, and in addition offers extra performance at a bargain price.
The use of high-tech components promises reductions in non-productive times of up to 25% and therefore a correspondingly higher productivity and economic efficiency.
Examples are the integrated spindle motor delivering a drive power of 21kW (CTX 410) and 31kW (CTX 510) and the fast twelve-tool power turret with max.
change times of 0.1 seconds.
In addition, the CTX 410 and the CTX 510 have also settled on three open-loop controllers including high-tech software on their triumphant progress through the world markets.
The customer can choose from the CNC models Siemens 840D with the latest ShopTurn 3D programming software, the Heidenhain IT with DINPlus (optional TurnPlus), or the Fanuc 21i TB with ManualGuide.
All CNC systems function with superior 3D graphics that in conjunction with the optimal swing-out operator panel enhance ease of operation and deliver yet another decisive competitive advantage.
In other words, the machines from the new CTX 10 Series offer the decisive advantage of economic efficiency at the lowest price.
This bargain price was achieved on the one hand with efficient production methods, like the assembly line.
On the other hand, Gildemeister is concentrating on a clearly defined standard for machine variants (optionally with fixed or power tools) and options.
All machines of the CTX 10 Series are also available in optional space green metallic, to underscore all the more the future potential of these innovations.
The machines of the CTX 20 linear Series dominate on their part with linear drives of high dynamic response, 3D high-speed controllers in the DMG ControlPanel with 15' TFT screen, and extensive expansion stages up to counter-spindle variants with power tools and y axes for the high-end universal lathe.
Highlight s of the CTX 10 Series: * Integrated spindle motor for CTX 410 / 510.
* Fast VDI turret with short tool change times (0.1 seconds) with twelve tooling stations.
* Power tools in all stations (optional).
* High-tech controllers and ultra modern software: Siemens 840D with new software ShopTurn 6.4, Heidenhain IT with DINPlus or Fanuc 21i TB with ManualGuide i.
* 3D software for optimal ease of operation.
* Optimal swing-out operator panel.
* High rapid traverse speeds for short positioning times.
* New design! Now available in space green metallic as well.
* Bargain pricing.
Specifications CTX 310: * Swing over bed - 330mm.
* Turning diameter - 200mm.
* Turning length - 420mm.
* Spindle bore - 51mm diameter.
* Chuck diameter - 170 / 210mm.
* Drive power (cont.
duty) - 7.5kW.
* Speed range - 20 - 5,000 rev/min.
* tailstock traverse - 400mm.
* Tool adaptor - VDI 30.
Specifications CTX 410: * Swing over bed - 530mm * Turning diameter - 320mm.
* Turning length - 600mm.
* Spindle bore - 65 / 75 (optional).
* Chuck diameter - 200 / 250mm.
* Drive power (cont.
duty) - 21kW.
* Speed range - 25 - 5,000 rev/min.
* Tailstock traverse - 580mm.
* Tool adaptor - VDI 30.
Specifications CTX 510: * Swing over bed - 680mm.
* Turning diameter - 465mm.
* Turning length - 1000mm.
* Spindle bore - 75 / 90mm.
* Chuck diameter - 250 / 315mm.
* Drive power (cont.
duty) - 31kW.
* Speed range - 20 - 3,500 rev/min.
* Tailstock traverse - 850mm.
* Tool adaptor - VDI 40.
Also the CTX 410 offers more performance and presents itself in a new space green metallic look.
Specifying machine variants and options in accordance with a clearly defined standard forces down the prices for the new CTX 10 Series.
The integrated spindle motor is only one of the high-tech components of the new CTX 10 Series.
The fast power turret reduces non-productive times by up to 25%.
Unique in this machine category - the optimal swing-out operator panel.
Highlights of the Siemens 840D: * Manual guide i software as standard.
* 3D graphics.
* 3D tool passes.
* Dual check safety.
* Parts program memory 512kB.
* Tool life monitor.
Highlights of the Heidenhain IT: * DINPlus, TurnPlus software (option).
* Graphical programming.
* Parts program memory > 1GB.
* Tool file with 512 tools and 64 materials.
* Tool life monitor.
Highlights of the Fanuc 21i : * 3D graphics.
* 3D real-time simulations.
* 'Traffic light' diagnostics for all drives.
* Integrated safety technology.
* New, lean screen design.
The new CTX 10 Series has settled on three open-loop controllers incl.
high-tech software on its triumphant progress through the world markets.
The world premieres CTX 410 and CTX 510 in a new design round off the successful CTX 10 Series of universal lathes and set new standards in universal turning. Compared with competitive products they offer a bargain price worldwide for a technology of the future. With the world premieres CTX 410 und CTX 510 the CTX 10 Series now shines forth over the complete range of diameters with a superior standard in a new design, and in addition offers extra performance at a bargain price.
The use of high-tech components promises reductions in non-productive times of up to 25% and therefore a correspondingly higher productivity and economic efficiency.
Examples are the integrated spindle motor delivering a drive power of 21kW (CTX 410) and 31kW (CTX 510) and the fast twelve-tool power turret with max.
change times of 0.1 seconds.
In addition, the CTX 410 and the CTX 510 have also settled on three open-loop controllers including high-tech software on their triumphant progress through the world markets.
The customer can choose from the CNC models Siemens 840D with the latest ShopTurn 3D programming software, the Heidenhain IT with DINPlus (optional TurnPlus), or the Fanuc 21i TB with ManualGuide.
All CNC systems function with superior 3D graphics that in conjunction with the optimal swing-out operator panel enhance ease of operation and deliver yet another decisive competitive advantage.
In other words, the machines from the new CTX 10 Series offer the decisive advantage of economic efficiency at the lowest price.
This bargain price was achieved on the one hand with efficient production methods, like the assembly line.
On the other hand, Gildemeister is concentrating on a clearly defined standard for machine variants (optionally with fixed or power tools) and options.
All machines of the CTX 10 Series are also available in optional space green metallic, to underscore all the more the future potential of these innovations.
The machines of the CTX 20 linear Series dominate on their part with linear drives of high dynamic response, 3D high-speed controllers in the DMG ControlPanel with 15' TFT screen, and extensive expansion stages up to counter-spindle variants with power tools and y axes for the high-end universal lathe.
Highlight s of the CTX 10 Series: * Integrated spindle motor for CTX 410 / 510.
* Fast VDI turret with short tool change times (0.1 seconds) with twelve tooling stations.
* Power tools in all stations (optional).
* High-tech controllers and ultra modern software: Siemens 840D with new software ShopTurn 6.4, Heidenhain IT with DINPlus or Fanuc 21i TB with ManualGuide i.
* 3D software for optimal ease of operation.
* Optimal swing-out operator panel.
* High rapid traverse speeds for short positioning times.
* New design! Now available in space green metallic as well.
* Bargain pricing.
Specifications CTX 310: * Swing over bed - 330mm.
* Turning diameter - 200mm.
* Turning length - 420mm.
* Spindle bore - 51mm diameter.
* Chuck diameter - 170 / 210mm.
* Drive power (cont.
duty) - 7.5kW.
* Speed range - 20 - 5,000 rev/min.
* tailstock traverse - 400mm.
* Tool adaptor - VDI 30.
Specifications CTX 410: * Swing over bed - 530mm * Turning diameter - 320mm.
* Turning length - 600mm.
* Spindle bore - 65 / 75 (optional).
* Chuck diameter - 200 / 250mm.
* Drive power (cont.
duty) - 21kW.
* Speed range - 25 - 5,000 rev/min.
* Tailstock traverse - 580mm.
* Tool adaptor - VDI 30.
Specifications CTX 510: * Swing over bed - 680mm.
* Turning diameter - 465mm.
* Turning length - 1000mm.
* Spindle bore - 75 / 90mm.
* Chuck diameter - 250 / 315mm.
* Drive power (cont.
duty) - 31kW.
* Speed range - 20 - 3,500 rev/min.
* Tailstock traverse - 850mm.
* Tool adaptor - VDI 40.
Also the CTX 410 offers more performance and presents itself in a new space green metallic look.
Specifying machine variants and options in accordance with a clearly defined standard forces down the prices for the new CTX 10 Series.
The integrated spindle motor is only one of the high-tech components of the new CTX 10 Series.
The fast power turret reduces non-productive times by up to 25%.
Unique in this machine category - the optimal swing-out operator panel.
Highlights of the Siemens 840D: * Manual guide i software as standard.
* 3D graphics.
* 3D tool passes.
* Dual check safety.
* Parts program memory 512kB.
* Tool life monitor.
Highlights of the Heidenhain IT: * DINPlus, TurnPlus software (option).
* Graphical programming.
* Parts program memory > 1GB.
* Tool file with 512 tools and 64 materials.
* Tool life monitor.
Highlights of the Fanuc 21i : * 3D graphics.
* 3D real-time simulations.
* 'Traffic light' diagnostics for all drives.
* Integrated safety technology.
* New, lean screen design.
The new CTX 10 Series has settled on three open-loop controllers incl.
high-tech software on its triumphant progress through the world markets.
Touchscreen system simplifies electronic lathe use
Touchscreen-programmable machining brings even more user-benefits and upgraded technology to make an electronic lathe the most straightforward and easy-to-use in the world.
Leading British lathe manufacturer, Harrison, has launched the Alpha 350T (Touchscreen) electronic lathe, bringing even more user-benefits and upgraded technology to its highly successful Alpha 'T' range. Hailed as the most straightforward and easy-to-use electronic lathe in the world, the new Alpha 350T has an increased swing of 350mm, compared with the previous entry model (Alpha 330T), and a highly impressive 250 per cent expansion in controller memory. Further advancements include an automatic, three-range, variable-speed headstock, while the 350T's uprated drive train, running on ultra high load-bearing capacity Gamet bearings, substantially increases cutting performance.
The Alpha 350T takes the widely-recognised hallmarks of the popular Alpha T range - affordability, ease of operation and versatility - to a new level of excellence, while retaining its core benefits.
All Harrison Alpha T lathes are designed to appeal to a wide variety of applications and users, for example, sub-contractors, toolrooms, mould and die facilities, Research and Development operations and education/training establishments.
They offer users - especially those wishing to replace traditional centre lathe machinery - the flexibility of both fully automatic cycles and manual operations.
One of the keys to the appeal of the Alpha T range is the menu-driven Fanuc touchscreen control that uses 'shop-floor' symbols and logical step-by-step instructions to access a comprehensive range of functions.
These include: automatic internal and external parallel/taper roughing and finishing box cycles, as well as left- and right-hand single and multistart threads (including Acme, DP and MOD).
Complex contours and repetitive cycles can also be performed, while each tool has its own independent constant surface speed function.
As well as being extremely simple to operate, the new Alpha 350T has another important advantage over its rivals, with all machine controls ergonomically mounted on a single operator's console, so that the operator can see the controls, tools, workpiece and cutting area all in a single line-of- sight.
On-screen self-diagnostic messages in plain language are conveyed instantly to the operator thanks to the Intelligent Help Diagnostic System (IHDS) developed specially by Harrison for lathes such as the Alpha T range.
A separate diagnostic LED array is also incorporated.
With the introduction of the 350T, the full Alpha T model line-up now comprises: Alpha 350T (350mm swing x 650mm bed); Alpha 400T (400mm swing x 1.25m bed); Alpha 460T (460mm swing x 1.5m bed) and Alpha 550T (550mm swing x 2m bed).
Leading British lathe manufacturer, Harrison, has launched the Alpha 350T (Touchscreen) electronic lathe, bringing even more user-benefits and upgraded technology to its highly successful Alpha 'T' range. Hailed as the most straightforward and easy-to-use electronic lathe in the world, the new Alpha 350T has an increased swing of 350mm, compared with the previous entry model (Alpha 330T), and a highly impressive 250 per cent expansion in controller memory. Further advancements include an automatic, three-range, variable-speed headstock, while the 350T's uprated drive train, running on ultra high load-bearing capacity Gamet bearings, substantially increases cutting performance.
The Alpha 350T takes the widely-recognised hallmarks of the popular Alpha T range - affordability, ease of operation and versatility - to a new level of excellence, while retaining its core benefits.
All Harrison Alpha T lathes are designed to appeal to a wide variety of applications and users, for example, sub-contractors, toolrooms, mould and die facilities, Research and Development operations and education/training establishments.
They offer users - especially those wishing to replace traditional centre lathe machinery - the flexibility of both fully automatic cycles and manual operations.
One of the keys to the appeal of the Alpha T range is the menu-driven Fanuc touchscreen control that uses 'shop-floor' symbols and logical step-by-step instructions to access a comprehensive range of functions.
These include: automatic internal and external parallel/taper roughing and finishing box cycles, as well as left- and right-hand single and multistart threads (including Acme, DP and MOD).
Complex contours and repetitive cycles can also be performed, while each tool has its own independent constant surface speed function.
As well as being extremely simple to operate, the new Alpha 350T has another important advantage over its rivals, with all machine controls ergonomically mounted on a single operator's console, so that the operator can see the controls, tools, workpiece and cutting area all in a single line-of- sight.
On-screen self-diagnostic messages in plain language are conveyed instantly to the operator thanks to the Intelligent Help Diagnostic System (IHDS) developed specially by Harrison for lathes such as the Alpha T range.
A separate diagnostic LED array is also incorporated.
With the introduction of the 350T, the full Alpha T model line-up now comprises: Alpha 350T (350mm swing x 650mm bed); Alpha 400T (400mm swing x 1.25m bed); Alpha 460T (460mm swing x 1.5m bed) and Alpha 550T (550mm swing x 2m bed).
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