Thursday, October 18, 2007

Tool Inspection

Have you ever wondered how tool inspection on a presetter can reduce setup times in a manufacturing process. What is tool inspection? Tool inspection is a way a company can check their tools or inserts prior to placing them in their CNC machines. Using various size of magnification 12x, 20x 50x and 100x companies can view tools through a camera checking for quality of the insert or tool for; wear, abrasion of carbide tips, cracks, broken tools etc.

"I have a laser or probe that will tell me if my tools are broken." I have heard this numerous times when a customer explains why a presetter isn't necessary. Can your laser or probe check for cracks in the middle portion of the tool or the insert? Will your laser or probe check for cracks, wear, or quality from your outside suppliers or the tools you receive?

Tool edge inspection can be used to inspect tools received from outside suppliers, as you have a quality plan, you should check your suppliers as well. Have you had an operator place a tool in the machine only to run 1 or 2 parts and then the tool cracks or a quality problem arises. Checking this prior to the production run can benefit your bottom line greatly allowing that machine to continue producing chips and maximizing its efficiency.

Remember a tool presetter offers more functionality than just setting heights and diameters. Inspection before and after will help you to reduce machine downtime and decrease tooling costs and increase your revenue.